TOYOTA FORKLIFTS

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BT/CESAB/TOYOTA - electric forklift
All models with Curtis 1243C SEPEX controller error codes

LED display Description
C3 Shock sensor has been triggered
C4 Shock sensor system stopped all functions
C11 Safety guard switch defective
C19 Incorrect values of the parameters of the stacker
C20 When starting speed control knob is not in neutral
C21 Fork lift handle is not in neutral at power on
C22 One of the loader movement buttons was pressed during start
C26 No communication with servo motor when starting
C28 Emergency switch tripped
C29 Maintenance required, reset mainteance counter
C30 Maximum lifting capacity exceeded
C31 Problem with hydraulic sensor or cables
C35 Servo motor overheating
C41 Too low battery voltage - traction unit
C42 Too high battery voltage - traction unit
C43 High temperature in traction transistor unit
C46 Too low battery voltage - pump unit
C47 Too high battery voltage - pump unit
C48 High temperature in pump transistor unit
C50 Platform sensor error
C51 One of fork height detection signals received from sensor is incorrect
C52 Invalid parameter entered - pump controller
C60 Faulty hydraulic sensor or wiring in lifting system
C61 Defective hydraulic sensor or cable in the POWERTRAK system
C62 Faulty hydraulic pressure in the POWERTRAK system
C63 Defective wiring in the POWERTRAK system or in pump transistor unit
C70 Breakage of shunt excitation winding in pump motor
C71 Short at M- pump unit or in pump motor
C72 Faulty current sensor in pump transistor unit
C73 Faulty communication with drive controller- pump transistor unit
C80 Steering servo - standard sensor defective
C81 Steering servo - standard sensor defective
C82 Steering servo - current too high
C90 No communication in add-on input module 1
C91 No communication in add-on input module 1
C92 Program error in add-on module 1
C93 Program error in add-on module 2
E101 Hardware malfunction
E104 Hardware malfunction
E106 Drive controller: digital output current or field current too high
E107 Main contactor not switched on
E108 Main contactor welded
E110 System error
E113 Servo motor undefined error
E114 - E134 Servo motor error
E135 Potentiometer needs to be calibrated- use parameter 36
E136 Potentiometer error
E137 Servomotor- check control amount
E138 Servomotor- no communication
E139 No communication with servo
E140 Checksum error
E141 Faulty software
E150 CAN communication failure
E151 CAN communication failure
E157 CAN malfunction
E159 CAN malfunction
E160 Malfunction of function of choosing travel direction
E200 Drive controller: shunt winding open circuit
E201 Drive controller: M- output short circuit
E202 Drive controller: faulty current sensor in controller
E214 Drive controller: communication malfunction

TOYOTA - battery forklift
7FBMF16 7FBMF18 7FBMF20 7FBMF25 7FBMF30 7FBMF35 7FBMF40 7FBMF45 7FBMF50 error codes

Display LCD Description
30-1Traveling controller - low voltage
30-3Lifting controller - low voltage
31-1Traveling controller startup voltage drop
31-3Lifting controller startup voltage drop
32-1Traveling controller EEPROM error
32-3Lifting controller EEPROM error
33-1Main controller to traveling controller CAN communication error
33-3Main controller to lifting controller CAN communication error
51-1Vehicle speed sensor open circuit
52-1YAW rate sensor open circuit
52-2YAW rate sensor short circuit to Vcc
52-3YAW rate sensor neutral voltage error
53-1Swing angle sensor open
53-2Swing angle sensor short circuit to Vcc
54-1Swing solenoid error
54-2Swing solenoid error
55-1Swing angle sensor matching value error
61-1Pressure sensor open circuit
61-2Pressure sensor short circuit
62-1Tilt angle sensor open circuit
62-2Tilt angle sensor short circuit
66-1Tilt angle matching error
67-1Lift height switch error
71-1Tire angle sensor open circuit
71-2Tire angle sensor short circuit
72-1Steering angle sensor SS1 error
72-2Steering angle sensor SS2 error
72-3Steering angle sensor SSC error
72-4Steering angle sensor open circuit
73-1Knob offset solenoid open
73-2Knob offset solenoid short circuit
74-1Tire angle sensor matching value error
A0-1Travelling main circuit temperature erroneous increase
A0-2Lifting main circuit temperature erroneous increase
A0-4Main controller fan error
A0-5CPU circuit board internal air fan error
A1-1Main controller - high voltage
A1-2Traveling controller - high voltage
A1-4Lifting controller - high voltage
A2-1CPU board temperature erroneous increase
A2-2Travelling controller board temperature erroneous increase
A2-3Lifting controller board temperature erroneous increase
A4Accelerator switch error
AA-1CPU board temperature sensor error
AA-2Travelling controller board temperature sensor error
AA-4Lifting controller board temperature sensor error
ACSemiconductor switch error
AD-1Travelling controller to main controller communication error
AD-2Travelling controller to main controller communication error
AD-5Lifting controller to main controller communication error
AD-6Lifting controller to main controller communication error
AF-1CPU error
AF-2CPU error
AF-3CPU error
AF-4CPU error
AF-5CPU error
AF-6CPU error
AF-7CPU error
AF-8CPU error
C1-1Travelling current sensor error
C1-2Travelling over current error
C2-1Travelling motor temperature erroneous increase
C2-2Travelling motor temperature sensor error
C3-1Travelling main circuit temperature sensor error
C4-1Accelerator signal voltage error
C4-2Accelerator signal voltage error
C4-3Accelerator signal voltage error
C4-4Accelerator signal voltage error
C7Direction switch signal error
C8-1Traveling rotation sensor error
CB-1Main contactor error
CB-2Main contactor is sticking
COLD DCRTravelling controller - low temperature
COLD PCRLifting controller - low temperature
E1-1Lifting current sensor error
E1-2Lifting over current error
E2-1Lifting motor temperature erroneous increase
E2-2Lifting motor temperature sensor error
E3Lifting controller main circuit temperature sensor error
E8Lifting motor rotation sensor error
EE-1Display to main control unit communication error
EE-2Display to main control unit communication error
EE-3Display to main control unit communication error
EF-1MCU EEPROM error
EF-2MCU EEPROM error
EF-3MCU CPU error
EF-4MCU EEPROM error
EF-5SAS EEPROM error
EF-6SAS EEPROM error
F0Power Steering main circuit error
F1-1Main controller to display communication error
F1-2Main controller to display communication error
FE-1SAS controller to MCU communication error
FE-2SAS controller to MCU communication error
FE-4MCU controller to SAS communication error
FE-5MCU controller to SAS communication error
FFDisplay D15V overcurrent
G4-1Brake solenoid open
G4-2Brake solenoid short circuit
G4-3Brake solenoid driver circuit error
H1-1Lift potentiometer error
H1-2Lift potentiometer error
H1-3Lift potentiometer error
H1-4Lift potentiometer neutral error
H1-5Lift potentiometer matching error
H2-1Tilt potentiometer error
H2-2Tilt potentiometer error
H2-3Tilt potentiometer error
H2-4Tilt potentiometer neutral error
H2-5Tilt potentiometer matching error
H3-1Attachment 1 potentiometer error
H3-2Attachment 1 potentiometer error
H3-3Attachment 1 potentiometer error
H3-4Attachment 1 potentiometer neutral error
H3-5Attachment 1 potentiometer matching error
H4-1Attachment 2 potentiometer error
H4-2Attachment 2 potentiometer error
H4-3Attachment 2 potentiometer error
H4-4Attachment 2 potentiometer neutral error
H4-5Attachment 2 potentiometer matching error
H5-1Lift upward solenoid error
H5-2Lift upward solenoid error
H5-3Lift downward solenoid error
H5-4Lift downward solenoid error
H5-5Lift solenoid drive circuit error
H6-1Tilt forward tilt solenoid error
H6-2Tilt forward tilt solenoid error
H6-3Tilt backward tilt solenoid error
H6-4Tilt backward tilt solenoid error
H6-5Tilt solenoid drive circuit error
H7-1Attachment 1 upward solenoid error
H7-2Attachment 1 upward solenoid error
H7-3Attachment 1 downward solenoid error
H7-4Attachment 1 downward solenoid error
H7-5Attachment 1 solenoid drive circuit error
H8-1Attachment 2 upward solenoid error
H8-2Attachment 2 upward solenoid error
H8-3Attachment 2 downward solenoid error
H8-4Attachment 2 downward solenoid error
H8-5Attachment 2 solenoid drive circuit error
H9-1Unload valve solenoid open
H9-2Unload valve solenoid short-circuit
H9-3Unload valve solenoid drive circuit open

TOYOTA - combustion engine forklifts
8FD & 8FG series error codes

Display LCD Description
01-1 ECS: Fuel feedback control error, air fuel mixture rich (oxygen sensor)
01-2 ECS: Fuel feedback control error, air fuel mixture lean (oxygen sensor)
01-3 ECS: Fuel feedback control error, air LPG mixture rich (oxygen sensor)
01-4 ECS: Fuel feedback control error, air LPG mixture lean (oxygen sensor)
01-5 ECS: Oxygen sensor - open circuit
01-6 ECS: Oxygen sensor heater - open circuit
02-1 ECS: Intake temperature sensor - open circuit
02-2 ECS: Intake temperature sensor - short circuit
03-1 ECS: Intake pipe pressure sensor - open circuit
03-2 ECS: Intake pipe pressure sensor - short circuit
04-1 ECS: Coolant temperature sensor - open circuit
04-2 ECS: Coolant temperature sensor - short circuit
05-1 ECS: Throttle position sensor 1 - open circuit
05-2 ECS: Throttle position sensor 1 - short circuit
05-3 ECS: Throttle position sensor 2 - open circuit
05-4 ECS: Throttle position sensor 2 - short circuit
05-5 ECS: Throttle position sensor offset abnormality
05-6 ECS: Throttle position sensor out of range
06-1 ECS: Throttle motor drive circuit - open circuit
06-2 ECS: Throttle motor drive circuit - short circuit
06-3 ECS: Throttle motor power supply circuit - open circuit
06-4 ECS: Throttle motor power supply circuit - short circuit
06-5 ECS: Throttle motor seizing abnormality
06-6 ECS: Electronic throttle system error
07-1 ECS: Air-fuel ratio motor - open circuit
08-1 ECS: Low battery voltage
09-1 ECS: Ignition signal error
0A-1 ECS: Fuel specification determination signal error
0A-2 ECS: Fuel specification changeover switch error
0A-3 ECS: Fuel specification type unmatch
0A-4 ECS: Engine specification determination error
13-1 ASC: Motor relay contact point - open circuit
13-2 ASC: Motor relay contact point - short circuit
13-3 ASC: Motor relay open circuit or load short
15-1 ASC: NMR switch - open circuit
15-2 ASC: NMR switch - short circuit
15-3 ASC: Idle / NMR switch simultaneously ON
16-1 ASC: Idle switch - open circuit
16-2 ASC: Idle switch - short circuit
18-1 ASC: Engine speed sensor - open circuit
18-1 ECS: Cam angle sensor - open circuit
18-2 ASC: Engine speed sensor GND short
18-2 ECS: Cam angle sensor - open circuit on start
18-3 ECS: Crank angle sensor - open circuit
1F-1 ASC: CPU error
1F-2 ASC: CPU error
1F-3 ASC: CPU error
1F-4 ASC: CPU error
1F-5 ASC: CPU error
1F-6 ASC: CPU error
1F-7 ASC: CPU error
1F-8 ASC: CPU error
41-1 SAS-OPS: Matching connector - open circuit
51-1 SAS-OPS: Speed sensor - open circuit
51-2 SAS-OPS: Speed sensor - GND short circuit
52-1 SAS-OPS: Yaw rate sensor - open circuit
52-2 SAS-OPS: Yaw rate sensor - Vcc short circuit
52-3 SAS-OPS: Yaw rate sensor - neutral voltage error
54-1 SAS-OPS: Swing lock solenoid open circuit or load short
61-1 SAS-OPS: Load sensor - open circuit
61-2 SAS-OPS: Load sensor - Vcc short circuit
62-1 SAS-OPS: Tilt angle sensor - open circuit
62-2 SAS-OPS: Tilt angle sensor - VCC short
63-1 SAS-OPS: Tilt switches simultaneously ON
63-2 SAS-OPS: Tilt switch forward - short circuit
63-3 SAS-OPS: Tilt switch backward - short circuit
64-1 SAS-OPS: Lift lower lock solenoid open circuit or load short circuit
65-1 SAS-OPS: Tilt control solenoid open circuit or load short circuit
66-1 SAS-OPS: Outside matching value range for tilt angle
67-1 SAS-OPS: Lifting height switch - open circuit
68-1 SAS-OPS: Lift switch raise and lower simultaneously ON
68-2 SAS-OPS: Lift switch raise - short
68-3 SAS-OPS: Lift switch lower - short
69-1 SAS-OPS: Backward tilt lock solenoid open circuit or load short
71-1 SAS-OPS: Tire angle sensor - open circuit
71-2 SAS-OPS: Tire angle sensor - Vcc short circuit
72-1 SAS-OPS: Steering-wheel angle sensor SS1 - open circuit
72-2 SAS-OPS: Steering-wheel angle sensor SS2 - open circuit
72-3 SAS-OPS: Steering-wheel angle sensor SSC - open circuit
72-4 SAS-OPS: Steering-wheel angle sensors SS1 and SS2 - open circuit
73-1 SAS-OPS: Knob position compensation solenoid open circuit or load short
74-1 SAS-OPS: Outside matching value range for tire angle
A5-1 SAS-OPS: Seat switch GND short
A7-1 SAS-OPS: Brake switch GND short
AD-1 SAS-OPS: CAN communication 4Y-ECS or ASC data reception error
AD-2 ECS: CAN communication SAS/OPS data reception error
AD-7 SAS-OPS: CAN communication display data reception error
AD-8 Display: CAN communication SAS/OPS data reception error
AF-1 SAS-OPS: CPU error
AF-2 SAS-OPS: CPU error
AF-3 SAS-OPS: CPU error
AF-4 SAS-OPS: CPU error
AF-5 SAS-OPS: CPU error
AF-6 SAS-OPS: CPU error
AF-7 SAS-OPS: CPU error
AF-8 SAS-OPS: CPU error
C4-1 ASC: Accelerator sensor 1 - open circuit
C4-1 ECS: Accelerator sensor 1 - open circuit
C4-2 ASC: Accelerator sensor 1 - short circuit
C4-2 ECS: Accelerator sensor 1 - short circuit
C4-3 ASC: Accelerator sensor 2 - open circuit
C4-3 ECS: Accelerator sensor 2 - open circuit
C4-4 ASC: Accelerator sensor 2 - short circuit
C4-4 ECS: Accelerator sensor 2 - short circuit
C4-5 ASC: Accelerator sensor offset abnormality
C4-5 ECS: Accelerator sensor offset abnormality
C4-6 ECS: Accelerator sensor out of range
C7-1 SAS-OPS: Shift lever forward and reverse travel switch open
C7-2 SAS-OPS: Shift lever forward and reverse travel switches simultaneously ON
CA-1 SAS-OPS: Forward and reverse travel T/C relay open circuit or load short
EC-1 SAS-OPS: Unload solenoid open circuit or load short circuit
F1-1 Meter: SAS-OPS data reception error
F2-1 Meter: SAS-OPS data reception error
F4-1 Display: CPU error
F4-2 Display: CPU error
F4-3 Display: CPU error
F4-4 Display: CPU error
F4-5 Display: CPU error
F4-6 Display: CPU error
F4-7 Display: CPU error
F4-8 Display: CPU error
H1-1 SAS-OPS: Lift lever potentiometer - open circuit
H1-2 SAS-OPS: Lift lever potentiometer - Vcc short circuit
H1-3 SAS-OPS: Lift lever potentiometer - assembly error
H1-4 SAS-OPS: Lift lever potentiometer - no neutral position
H1-5 SAS-OPS: Lift lever potentiometer matching value abnormality
H2-1 SAS-OPS: Tilt lever potentiometer - open circuit
H2-2 SAS-OPS: Tilt lever potentiometer - Vcc short circuit
H2-3 SAS-OPS: Tilt lever potentiometer - assembly error
H2-4 SAS-OPS: Tilt lever potentiometer - no neutral position
H2-5 SAS-OPS: Tilt lever potentiometer matching value abnormality
H3-1 SAS-OPS: Attachment 1 lever potentiometer - open circuit
H3-2 SAS-OPS: Attachment 1 lever potentiometer - Vcc short circuit
H3-3 SAS-OPS: Attachment 1 lever potentiometer - assembly error
H3-4 SAS-OPS: Attachment 1 lever potentiometer - no neutral position
H3-5 SAS-OPS: Attachment 1 lever potentiometer matching value abnormality
H4-1 SAS-OPS: Attachment 2 lever potentiometer - open circuit
H4-2 SAS-OPS: Attachment 2 lever potentiometer - Vcc short circuit
H4-3 SAS-OPS: Attachment 2 lever potentiometer - assembly error
H4-4 SAS-OPS: Attachment 2 lever potentiometer - no neutral position
H4-5 SAS-OPS: Attachment 2 lever potentiometer matching value abnormality
H5-1 SAS-OPS: Lift PUSH solenoid open abnormality
H5-2 SAS-OPS: Lift PULL solenoid open abnormality
H6-1 SAS-OPS: Tilt PUSH solenoid open abnormality
H6-2 SAS-OPS: Tilt PULL solenoid open abnormality
H7-1 SAS-OPS: Attachment 1 PUSH solenoid open abnormality
H7-2 SAS-OPS: Attachment 1 PULL solenoid open abnormality
H8-1 SAS-OPS: Attachment 2 PUSH solenoid open abnormality
H8-2 SAS-OPS: Attachment 2 PULL solenoid open abnormality